Remember the TV show 'How It's Made'? Wooting has created something similar for keyboard enthusiasts, showcasing the step-by-step process of crafting a Hall effect key switch, specifically the Lekker Tikken, led by CEO Calder Limmen. This behind-the-scenes look is a must-see for anyone curious about the meticulous process behind magnetic keyboard switches.
The journey begins with plastic injection, where the top case, bottom case, and stem are molded from plastic pellets. Notably, Wooting opts against using recycled material to ensure better mechanical properties, reducing wobble and enhancing consistency.
"For the Lekker Tikken switches, we don't use any recycled material to make sure the mechanical properties are better so we get less wobble, more consistency and just a better product overall for your switches."
Calder Limmen, CEO
Unused material from this process is not recycled back into the machine, emphasizing the pursuit of quality over immediate resource efficiency.
The Assembly Process
Next is the switch assembly, a satisfyingly mechanical process where various components are pieced together. Starting with the top case, the stem is inserted, followed by the application of lubricant to both the stem and top case for smooth operation. The hallmark of a Hall effect switch—a magnet—is then pushed into the stem, distinguishing it as a TMR (Tunnel Magnetoresistance) switch, reliant on a sensor on the keyboard PCB for its functionality.
The assembly continues with the addition of a 22 mm spring to the stem, alongside the bottom case, which also receives a dose of lubricant. The final component to be added in this stage is the LED diffuser, though this process is highlighted as occurring elsewhere in the facility.
Testing and Quality Control
Each switch undergoes rigorous testing to ensure it meets the specified standards. The gram force (gf) of the switch, rated at approximately 54 gf (from 54 cN), and the gauss value of the magnet, indicating the magnetic field's strength, are carefully measured. Given the challenge of producing consistent magnets, this testing phase is crucial for the switch's overall performance.
Switches that pass these tests proceed to final assembly, either to be sold individually or bundled with the Wooting 60HE v2. Those that fail are set aside, underscoring Wooting's commitment to delivering high-quality products.
Implications for Keyboard Enthusiasts
This detailed walkthrough not only educates on the manufacturing process but also highlights Wooting's dedication to quality. For keyboard nerds, understanding the craftsmanship behind the Lekker Tikken switches can appreciate the value in their premium products. The emphasis on non-recycled materials and precise testing reflects a focus on performance, making these switches appealing to those seeking reliability and consistency in their typing experience.
Wooting's video is more than just an educational piece; it's a showcase of the brand's transparency and commitment to excellence in keyboard technology. As the market for mechanical and Hall effect switches continues to evolve, insights like these position Wooting favorably among enthusiasts seeking both innovation and traditional quality.
